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Syllabus 2022-23 - 13413010 - Machine Maintenance and Security (Mantenimiento y seguridad de máquinas)

Caption
  • Level 1: Tutorial support sessions, materials and exams in this language
  • Level 2: Tutorial support sessions, materials, exams and seminars in this language
  • Level 3: Tutorial support sessions, materials, exams, seminars and regular lectures in this language
DEGREE: Grado en Ingeniería mecánica
FACULTY: SCHOOL OF ENGINEERING OF JAÉN
ACADEMIC YEAR: 2022-23
COURSE: Machine Maintenance and Security
SYLLABUS
1. COURSE BASIC INFORMATION
NAME: Machine Maintenance and Security
CODE: 13413010 ACADEMIC YEAR: 2022-23
LANGUAGE: English LEVEL: 1
ECTS CREDITS: 6.0 YEAR: 4 SEMESTER: PC
2. LECTURER BASIC INFORMATION
NAME: LÓPEZ GARCÍA, RAFAEL
DEPARTMENT: U121 - INGENIERÍA MECÁNICA Y MINERA
FIELD OF STUDY: 515 - INGENIERIA DE LOS PROCESOS DE FABRICACIÓN
OFFICE NO.: A3 - A3-017 E-MAIL: rlgarcia@ujaen.es P: 953212438
WEBSITE: -
ORCID: https://orcid.org/0000-0002-7337-0892
LANGUAGE: English LEVEL: 1
3. CONTENT DESCRIPTION

1. INDUSTRIAL MAINTENANCE 

CHAPTER 1.1.INTRODUCTION TO INDUSTRIAL MAINTENANCE. 1.Introduction. 2.Maintenance types. 3.Maintenance management technology. 4.Maintenance plan.

CHAPTER 1.2.LIFE CYCLE ENGINNEERING. 1.Circular Economy 2.Life cycle enginneering 3.Lean Maintenance 4.Incidence of maintenance. 

CHAPTER 1.3.INDUSTRIAL EQUIPMENTS MACHINERY FAILURE ANALYSIS. 1.Causes of failure, 2.Classification of the failures. 3.Failure mechanisms, 4.Assessment of the posibility of failure, 5.Analysis of Failures.

CHAPTER 1.4.THEORETICAL BASIS OF FAILURE ANALYSIS 1.Reliability. Distribution functions, 2.Reliability of complex systems, . 3.Maintainability, 4.Availability. 

CHAPTER 1.5.MECHANICAL VERIFICATION TECHNIQUES. 1.Introduction. 2.Functional parameters. 3.Direct Verification techniques. 4.Indirect verification techniques, 5.Checking techniques of engines.

CHAPTER 1.6.MAINTENANCE PLAN. 1.Introduction and aims. 2.Equipment analysis, 3.Equipment criticality, 4.Reliability-Centred Maintenance (RCM). 

CHAPTER 1.7.INDUSTRIAL MAINTENANCE MANAGEMENT. 1.Corrective Maintenance. 2.Supply management. 3.Human Resources. 4.Quality. 5.Labour Risk Prevention. 6.Computer-aided Maintenance Management systems CAMM.

2. SAFETY OF MACHINES AND INDUSTRIAL EQUIPMENTS 

CHAPTER 2.1.EUROPEAN TECHNICAL HARMONIZATION. 1.The European single market and former Approach. 2.Directives based on the New Approach and the Global Approach. 3.Principles of CE marking. 4.Implementation of the New Approach Directives. 5.Machinery European Standards. 

CHAPTER 2.2.DIRECTIVE 2006/42/CE ON MACHINERY. 1.Security of Machines. Precedents. 2.Scope. 3.Definitions. 4.Essential health and safety requirements. 

CHAPTER 2.3.EVALUATION OF CE MACHINE CONFORMITY. 1.Introduction. 2.Procedures for assessing the conformity. 3.Conformity Evaluation of new Machines. 4.Conformity Evaluation of pre-owned Machines. 5.Interpretations and Explanations 

CHAPTER 2.4.MACHINE RISK ASSESSMENT. 1.Introduction. 2.Definition of limits. 3.Identification of Dangers. 4.Risk Estimation. 5.Risk Assessment. 6.Risk evaluation  

CHAPTER 2.5.SAFETY MEASUREMENTS. 1.System categories of Security. 2.Measures of Security in Machines. 3.Measures of Security in Tools  

CHAPTER 2.6. INDUSTRIAL SAFETY. 1.General Security of products, 2.Control of Products. 3.Responsibility for the hurts caused by the products. 4.Other machinery directives.

 PRACTICES 

1.Life Cycle Analysis

2.Topics analysis. Failures and reliability

3.Mechanical verification. Machine diagnostics

4.Maintenance Plan

5.Adaptation and/or CE of machine

4. COURSE DESCRIPTION AND TEACHING METHODOLOGY

THEORETICAL LESSONS. The contents of the subject will be developed by means of magisterial lectures and conferences.
PRACTICAL SESSIONS. Students will prepare a maintenance schedule stepwise with the help of CAMM systems, and by means of application examples. In order to understand the CE marking procedure, different examples will be shown.
TUTORSHIPS. Doubts will catch on, and the development of the proposed works will be supervised.

Students with special educational needs should contact the Student Attention Service (Servicio de Atención y Ayudas al Estudiante) in order to receive the appropriate academic support

5. ASSESSMENT METHODOLOGY

ASSISTANCE AND PARTICIPATION. The assistance will be born in mind by means of list of signatures and the participation in the theoretical and practical meetings. The  CB3R, CT1 and CT2 competencies and learning results 10 and 11 will be evaluated acording to that..
EXAMINATION. Multiple choice questions, essay questions, and short answer questions. The  CB2R, CB5R, CEM8 and CT2 competencies and learning results 10, 11 and 12 will be evaluated acording to that..
INDIVIDUAL WORKS. Before the examination date, students have to prepare 2 reports: One of them about industrial maintenance, and the second report about machinery safety. The structure, presentation, solutions and adequate maintenance-safety improvements will be valued. The  CB3R, CT1, CT2 and CT4 competencies and learning results 12, 13, 14 and 15 will be evaluated acording to that..

The realization of the theory exam, as well as the attendance to the practices and delivery of the proposed works are essential to overcome the subject.
To pass the subject you must pass with a minimum score of 5 out of 10, both the exam theory as the practices and practical work proposed.

6. BOOKLIST
MAIN BOOKLIST:
  • Maintenance for Industrial Systems [Recurso electrónico]. Edition: -. Author: Manzini, Riccardo. Publisher: London : Springer-Verlag London, 2010  (Library)
  • Maintenance Theory of Reliability [Recurso electrónico]. Edition: -. Author: Nakagawa, Toshio. Publisher: London : Springer-Verlag London Limited, 2005.  (Library)
  • The Maintenance Management Framework [Recurso electrónico] : Models and Methods for Complex Systems Maintenance . Edition: -. Author: Márquez, Adolfo Crespo. Publisher: London : Springer-Verlag London Limited, 2007.  (Library)
ADDITIONAL BOOKLIST:
  • Lean TPM [Recurso electrónico] : a blueprint for change. Edition: -. Author: McCarthy, Dennis. Publisher: Amsterdam ; Oxford : Elsevier Butterworth Heinemann, 2004.  (Library)
8. VIRTUAL / CLASSROOM TEACHING SCENARIO

1- TEACHING METHODOLOGY AND TRAINING ACTIVITIES

Training Activities

Format (face-to-face/online)*

Teaching Methodology

Theoretical sessions on the contents of course.

100% face-to-face

Participatory master class sessions with theoretical and practical content, held in the classroom.

Practical sessions in specialized laboratories and computer rooms

100% face-to-face

Practical sessions in computer room, mechanical workshop and metrology laboratory.

Tutoring sessions              

Face-to-face/online

Some tutoring sessions will be held face-to-face and others online (synchronous and asynchronous)

 

2- SYSTEM OF EVALUATION

Ordinary call

Evaluation test

Format (face-to-face/online synchronous or asynchronous)

Description

Percentage

Theoretical-practical test

Face-to-face

Evaluation of theoretical and practical concepts of the course

60 %

Resolution of  practical cases

Asynchronous online

Presentation of proposed exercises and case studies. The Virtual Teaching platform will be used.

15%

Reports of the practical sessions

Asynchronous online

Presentation of the reports corresponding to the practical sessions. The Virtual Teaching platform will be used

15%

Attendance and participation control

Face-to-face

Teacher notes taken in class on student participation and attendance

10%

It will be necessary to obtain at least a 5 out of 10 in the theoretical-practical test to pass the course.

 

Extraordinary call

Evaluation test

Format (face-to-face/online synchronous or asynchronous))

Description

Percentage

Theoretical-practical test

Face-to-face

Evaluation of theoretical and practical concepts of the course

60 %

Resolution of  practical cases

Asynchronous online

Presentation of proposed exercises and case studies. The Virtual Teaching platform will be used.

15%

Reports of the practical sessions

Asynchronous online

Presentation of the reports corresponding to the practical sessions. The Virtual Teaching platform will be used

15%

Attendance and participation control

Face-to-face

Teacher notes taken in class on student participation and attendance

10%

It will be necessary to obtain at least a 5 out of 10 in the theoretical-practical examination to pass the course.

 

  1. RESOURCES

The delivery of the reports of the practical sessions and the resolution of the proposed practical cases will be done through the space of the course in the Ilias Virtual Teaching platform.

The tutoring sessions carried out online will be synchronized by videoconference through Google's Meet platform, and asynchronously through the course forum at Ilias and by email.

9. VIRTUAL TEACHING SCENARIO

1- TEACHING METHODOLOGY AND TRAINING ACTIVITIES

Training Activities

Format (face-to-face/online)*

Teaching Methodology

Theoretical sessions on the contents of course.

Online

Participatory master class sessions with theoretical and practical content, conducted online in a synchronous manner.

Practical sessions

Online

Practical sessions of A CV simulation, diagnostic techniques, maintenance plans and machine safety, by computer means, carried out online in a synchronous way

Tutoring sessions

Online

Tutoring sessions will be conducted online (synchronous and asynchronous)

 

2- SYSTEM OF EVALUATION

Ordinary call

In the ordinary call, the system will be continuous evaluation, without final exam.

Evaluation test

Format (face-to-face/online synchronous or asynchronous))

Description

Percentage

Theoretical-practical test

Face-to-face

Evaluation of theoretical and practical concepts of the course

60 %

Resolution of  practical cases

Asynchronous online

Presentation of proposed exercises and case studies. The Virtual Teaching platform will be used.

15%

Reports of the practical sessions

Asynchronous online

Presentation of the reports corresponding to the practical sessions. The Virtual Teaching platform will be used

15%

Attendance and participation control

Face-to-face

Teacher notes taken in class on student participation and attendance

10%

It will be necessary to obtain at least a 5 out of 10 in the theoretical-practical examination to pass the course.

 

 

 

 

Extraordinary call

Evaluation test

Format (face-to-face/online synchronous or asynchronous))

Description

Percentage

Theoretical-practical test

Face-to-face

Evaluation of theoretical and practical concepts of the course

60 %

Resolution of  practical cases

Asynchronous online

Presentation of proposed exercises and case studies. The Virtual Teaching platform will be used.

15%

Reports of the practical sessions

Asynchronous online

Presentation of the reports corresponding to the practical sessions. The Virtual Teaching platform will be used

15%

Attendance and participation control

Face-to-face

Teacher notes taken in class on student participation and attendance

10%

It will be necessary to obtain at least a 5 out of 10 in the theoretical-practical examination to pass the course.

 

  1. RESOURCES

Theoretical and practical sessions will be held online synchronously by videoconference through Google's Meet platform.

The delivery of the practical sessions reports and the resolution of the proposed practical cases will be done through the course space in the Ilias Virtual Teaching Platform.

The evaluation tests will be performed in a synchronous and asynchronous way through the Google Meet platform and Ilias. The review of the exams will be done by videoconference with the same platform, individually and by appointment.

The tutoring sessions will be carried out online in a synchronous way by videoconference through the Google Meet platform, and in an asynchronous way through the course forum at Ilias and by email.

DATA PROTECTION CLAUSE (on line exams)

Institution in charge of data processing: Universidad de Jaén, Campus Las Lagunillas, s/n, 23071 Jaén

Data Protection Delegate: dpo@ujaen.es

Purpose: In accordance with the Universities Law and other national and regional regulations in force, carrying out exams and assessment tests corresponding to the courses students are registered in. In order to avoid frauds while sitting the exam, the exam will be answered using a videoconference system, being able the academic staff of the University of Jaén to compare and contrast the image of the person who is answering the exam with the student's photographic files. Likewise, in order to provide the exam with evidential content for revisions or claims, in accordance with current regulation frameworks, the exam will be recorded and stored.

Legitimacy: compliance with legal obligations (Universities Law) and other national and regional regulations currently in force.

Addressees: service providers who are the owners of the platforms where the exams are carried out and with whom the University of Jaén has signed the corresponding data access contracts.

Storage periods: those established in current in force regulations. In the specific case of exam videoconference recordings, not before the examination records and transcripts are closed or the exam can still be reviewed or challenged.

Rights: you can exercise your right of access, amendment, cancellation, opposition, suppression, limitation and portability by sending a letter to the postal or electronic address indicated above. In the event that you consider that your rights have been violated, you may submit a complaint to the Andalusian Council for Transparency and Data Protection www.ctpdandalucia.es

CLASS RECORDING CLAUSE PERSONAL DATA PROTECTION

Person in charge: Universidad de Jaén, Paraje Las Lagunillas, s/n; Tel.953 212121; www.ujaen.es

Data protection delegate (DPO): TELEFÓNICA, S.A.U. ; Email: dpo@ujaen.es

Procedure aim: To manage proper recordings of teaching sessions with the aim of facilitating learning process under a multimodal and/or online teaching

Period for record storage: Images will be kept during legal term according to regulations in force

Legitimacy: Data will be managed according to legal regulations (Organic Law 6/2001, December 21, on Universities) and given consent provided by selecting corresponding box in legal admission documents

Data recipients (transfers or assignments): Any person allowed to get access to every teaching modality

Rights: You may exercise your rights of access, rectification, cancellation, portability, limitation of processing, deletion or, where appropriate, opposition. To exercise these rights, you must submit a written request to the Information, Registration and Electronic Administration Service of the University of Jaen at the address above, or by e-mail to the address above. You must specify which of these rights you are requesting to be satisfied and, at the same time, you must attach a photocopy of your ID card or equivalent identification document. In case you act through a representative, legal or voluntary, you must also provide a document that proves this representation and identification. Likewise, if you consider that your right to personal data protection has been violated, you may file a complaint with the Andalusian Data Protection and Transparency Council www.ctpdandalucia.es