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Syllabus 2018-19 - 13413010 - Machine Maintenance and Security (Mantenimiento y seguridad de máquinas)

Caption
  • Level 1: Tutorial support sessions, materials and exams in this language
  • Level 2: Tutorial support sessions, materials, exams and seminars in this language
  • Level 3: Tutorial support sessions, materials, exams, seminars and regular lectures in this language
DEGREE: Grado en Ingeniería mecánica
FACULTY: SCHOOL OF ENGINEERING OF JAÉN

ACADEMIC YEAR: 2018-19
SYLLABUS
1. COURSE BASIC INFORMATION
NAME: Machine Maintenance and Security
CODE: 13413010 ACADEMIC YEAR: 2018-19
LANGUAGE: English LEVEL: 1
ECTS CREDITS: 6.0 YEAR: 4 SEMESTER: PC
 
2. LECTURER BASIC INFORMATION
NAME: LÓPEZ GARCÍA, RAFAEL
DEPARTMENT: U121 - INGENIERÍA MECÁNICA Y MINERA
FIELD OF STUDY: 515 - INGENIERIA DE LOS PROCESOS DE FABRICACIÓN
OFFICE NO.: A3 - A3-017 E-MAIL: rlgarcia@ujaen.es P: 953212438
WEBSITE: -
LANGUAGE: English LEVEL: 1
 
3. CONTENT DESCRIPTION

  1. INDUSTRIAL MAINTENANCE 

CHAPTER 1.1.INTRODUCTION TO INDUSTRIAL MAINTENANCE. 1.Introduction. 2.Maintenance types. 3.Maintenance management technology. 4.Maintenance plan.

CHAPTER 1.2.LIFE CYCLE ENGINNEERING. 1.Circular Economy 2.Life cycle enginneering 3.Lean Maintenance 4.Incidence of maintenance. 

CHAPTER 1.3.INDUSTRIAL EQUIPMENTS MACHINERY FAILURE ANALYSIS. 1.Classification of the failures. 2.Failure mechanisms. 5.Analysis of Failures.

CHAPTER 1.4.THEORETICAL BASIS OF FAILURE ANALYSIS 1.Reliability. Distribution functions. 2.Maintainability 3.Availability. 

CHAPTER 1.5.MECHANICAL VERIFICATION TECHNIQUES. 1.Introduction. 2.Functional parameters. 3.Verification technologies. 4.Checking technologies of engines. 5.Fault diagnosis and troubleshooting. 

CHAPTER 1.6.MAINTENANCE PLAN. 1.Introduction. 2.Maintenance management. 3.Equipment analysis. 4.Reliability-Centred Maintenance (RCM). 

CHAPTER 1.7.INDUSTRIAL MAINTENANCE MANAGEMENT. 1.Corrective Maintenance. 2.Supply management. 3.Human Resources. 4.Quality. 5.Labour Risk Prevention. 6.Computer-aided Maintenance Management systems CAMM.

  1. SAFETY OF MACHINES AND INDUSTRIAL EQUIPMENTS 

CHAPTER 2.1.EUROPEAN TECHNICAL HARMONIZATION. 1.The European single market and former Approach. 2.Directives based on the New Approach and the Global Approach. 3.Principles of CE marking. 4.Implementation of the New Approach Directives. 5.Machinery European Standards. 

CHAPTER 2.2.DIRECTIVE 2006/42/CE ON MACHINERY. 1.Security of Machines. Precedents. 2.Scope. 3.Definitions. 4.Essential health and safety requirements. 

CHAPTER 2.3.EVALUATION OF CE MACHINE CONFORMITY. 1.Introduction. 2.Procedures for assessing the conformity. 3.Conformity Evaluation of new Machines. 4.Conformity Evaluation of pre-owned Machines. 5.Interpretations and Explanations 

CHAPTER 2.4.MACHINE RISK ASSESSMENT. 1.Introduction. 2.Definition of limits. 3.Identification of Dangers. 4.Risk Estimation. 5.Risk Assessment. 6.Risk evaluation  

CHAPTER 2.5.SAFETY MEASUREMENTS. 1.System categories of Security. 2.Measures of Security in Machines. 3.Measures of Security in Tools  

CHAPTER 2.6.CONTROL AND RESPONSIBILITY OF PRODUCTS AND OTHER MACHINERY DIRECTIVES. 1.Security and Control of Products. 2.Responsibility for the hurts caused by the products. 3.Other machinery directives.

 PRACTICES 

1.Life Cycle Analysis

2.Topics analysis. Failures and reliability

3.Mechanical verification. Machine diagnostics

4.Maintenance Plan

5.Adaptation and/or CE

4. COURSE DESCRIPTION AND TEACHING METHODOLOGY

THEORETICAL LESSONS. The contents of the subject will be developed by means of magisterial lectures and conferences.
PRACTICAL SESSIONS. Students will prepare a maintenance schedule stepwise with the help of CAMM systems, and by means of application examples. In order to understand the CE marking procedure, different examples will be shown.
TUTORSHIPS. Doubts will catch on, and the development of the proposed works will be supervised.

Students with special educational needs should contact the Student Attention Service (Servicio de Atención y Ayudas al Estudiante) in order to receive the appropriate academic support

5. ASSESSMENT METHODOLOGY

ASSISTANCE AND PARTICIPATION. The assistance will be born in mind by means of list of signatures and the participation in the theoretical and practical meetings. The  CB3R, CT1 and CT2 competencies and learning results 10 and 11 will be evaluated acording to that..
EXAMINATION. Multiple choice questions, essay questions, and short answer questions. The  CB2R, CB5R, CEM8 and CT2 competencies and learning results 10, 11 and 12 will be evaluated acording to that..
INDIVIDUAL WORKS. Before the examination date, students have to prepare 2 reports: One of them about industrial maintenance, and the second report about machinery safety. The structure, presentation, solutions and adequate maintenance-safety improvements will be valued. The  CB3R, CT1, CT2 and CT4 competencies and learning results 12, 13, 14 and 15 will be evaluated acording to that..

The realization of the theory exam, as well as the attendance to the practices and delivery of the proposed works are essential to overcome the subject.
To pass the subject you must pass with a minimum score of 5 out of 10, both the exam theory as the practices and practical work proposed.

6. BOOKLIST
MAIN BOOKLIST:
  • Maintenance for Industrial Systems [Recurso electrónico]. Edition: -. Author: Manzini, Riccardo. Publisher: London : Springer-Verlag London, 2010  (Library)
  • Maintenance Theory of Reliability [Recurso electrónico]. Edition: -. Author: Nakagawa, Toshio. Publisher: London : Springer-Verlag London Limited, 2005.  (Library)
ADDITIONAL BOOKLIST:
  • Lean TPM [Recurso electrónico] : a blueprint for change. Edition: -. Author: McCarthy, Dennis. Publisher: Amsterdam ; Oxford : Elsevier Butterworth Heinemann, 2004.  (Library)